– scaling up the welding process: thanks to the autonomy of the cart, multiple devices can weld simultaneously,
– access to the larger employee market – the usage does not require technical knowledge,
– continuous control and maintenance of welding quality. Even without internet access, the cart makes decisions on its own.
Lidar
It scans and displays an image of the area that will be welded: – recognizes dirt/obstacles/irregularities,
– detects the end point of the weld,
– provides real-time preview.
LIDAR enables the cart to autonomously react. Artificial intelligence will instantly shut down the cart when necessary.
The operator’s only task is to remove the obstacle and restart the cart.
Rear Camera
Monitors the welding pool, allowing:
– quality control and autonomous response to its decrease,
– real-time weld inspection.
The operator has remote control over the cart and its parameters.
It can be used at the operators’ convenience, wherever and whenever needed.
Positioning Arm
Allows for remote or autonomous correction of the welding torch’s position in 3 dimensions.
Enables remote adjustment of the welding torch, with the following benefits:
– eliminates the need to be in the same room as the device,
– autonomously corrects using artificial intelligence & saving time. The operator does not have to constantly monitor the robot.
AI Chip
The device uses an advanced NVIDIA Jetson processor, which provides the computational power for artificial intelligence.
As a result of its operation, the device achieves full autonomy – image recognition and decision-making.
Internet Connectivity
The cart connects to the internet to transmit data such as:
– operator’s working hours,
– welding execution time,
– welding quality parameters,
– device location.
Welding becomes measurable. Reports will show you how your team is performing and how to increase its efficiency.
Tablet
Remote Control
This solution enables:
– remote control,
– live monitoring of the welding process,
– review of the item before welding,
– instant welding parameter settings through QR code scanning,
– adjustment of the welding torch.
The device makes welding simple and does not require specialized knowledge. Scanning QR codes uploads optimal welding parameters to the cart.
Web
Work Monitoring
The welder.ai system collects data on the working time of each device and the worker who operated it.
The web application allows for the extraction of data such as: – cart and welding operation time,
– welding quality,
– operator working time.
Monitoring enables the determination of the operator’s efficiency.
